The pile cage making machine is a specialized piece of equipment used to manufacture reinforcement cages for deep foundation piles. These cages play a crucial role in supporting structures by providing necessary strength and stability to concrete foundations. Traditionally, the process of making pile cages involved manual welding and tying of rebars, which was both time-consuming and labor-intensive. With automation, pile cage machines have revolutionized the process, reducing human error and increasing production efficiency.
Technical Parameters of Pile Cage Welding Machine
| Model | YGE-LH1250 | YGE-LH1500 | YGE-LH1500 | YGE-LH1500 |
| Cage Diameter | 200-1250 mm | 300-1500 mm | 400-2000 mm | 400-2500 mm |
| Cage Weight | 3000 kg | 4500 kg | 6500 kg | 8000 kg |
| Spiral Bar Diameter | 12 mm – 40 mm | 12 mm – 40 mm | 12 mm – 40 mm | 12 mm – 40 mm |
| Hooped Bar Diameter | 5 mm – 16 mm | 5 mm – 16 mm | 5 mm – 16 mm | 5 mm – 16 mm |
| Hooped Bar Spacing | 50 mm – 450 mm (Adjustable) | 50 mm – 450 mm (Adjustable) | 50 mm – 450 mm (Adjustable) | 50 mm – 450 mm (Adjustable) |
| Hydraulic Station Flow & Pressure | 10 MPa | 10 MPa | 10 MPa | 10 MPa |
| Total Power (Including Feeding) | 11 kW | 13 kW | 23 kW | 30 kW |
| Overall Dimensions | 25 m × 1.8 m × 2 m | 43 m × 3 m × 3.5 m | 30 m × 2.5 m × 2.8 m | 43 m × 3 m × 3.5 m |
| Weight | 8 T | 23 T | 18 T | 23 T |
Features of YG Pile Cage Making Machine
- Automated Welding System – Ensures uniform and high-quality welds, improving the overall strength of the pile cage.
- High-Speed Operation – Can produce multiple cages in a fraction of the time compared to manual fabrication.
- Adjustable Cage Diameter – Allows for customization to suit different project requirements.
- Precision Engineering – Reduces material wastage and enhances structural integrity.
- User-Friendly Interface – Equipped with a digital control panel for ease of operation.
- Durable Construction – Built with high-strength steel for longevity and reliability.
Applications of Automatic Cage Welding Machine
Pile cage making machines are used in a variety of construction projects, including:
- Bridge construction
- High-rise buildings
- Highway and railway infrastructure
- Water treatment plants
- Deep foundation projects
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Benefits of Using a Pile Cage Making Machine
- Enhanced Productivity: Automating the pile cage manufacturing process drastically reduces production time, allowing construction teams to meet project deadlines with ease.
- Improved Accuracy & Consistency: The use of precise automation technology ensures that each pile cage is uniform in size and shape, reducing inconsistencies that may occur in manual fabrication.
- Labor Cost Reduction: With a machine handling the bulk of the work, companies can cut down on labor costs while improving worker safety by minimizing manual welding tasks.
- Better Structural Integrity: The precision and quality of welds achieved through automated systems enhance the durability and performance of the reinforcement cages.
FAQs
1. What is the typical production rate of a pile cage making machine?
The production rate varies depending on the model and manufacturer, but most machines can produce several cages per hour, significantly outpacing manual methods.
2. Can a pile cage making machine handle different types of steel bars?
Yes, most modern machines are designed to accommodate various steel bar diameters and lengths, offering great flexibility for different projects.
3. Is operator training required to use a pile cage making machine?
Yes, while these machines are user-friendly, proper training is recommended to ensure efficient operation and maintenance.
4. How does using a pile cage making machine improve construction project timelines?
By automating the cage fabrication process, projects can be completed faster with fewer delays caused by manual labor inefficiencies.
Conclusion
Investing in a pile cage making machine is a game-changer for construction companies aiming to improve efficiency, accuracy, and cost-effectiveness. With automation streamlining reinforcement fabrication, projects can be executed faster, safer, and with higher quality. Whether you’re working on bridges, high-rises, or deep foundation projects, integrating this cutting-edge technology into your workflow will give you a competitive edge in the industry.
Ready to upgrade your construction operations? Explore high-quality pile cage making machines today and take your projects to the next level!
